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Davis says his armor is worn by 800,000 police officers at 18,000 departments. "One in every five officers in the country wears Armor Express," said Davis. Each vest is custom-made for each officer to ensure proper fit, at a cost that ranges, depending on style and features, from $600 to $1,000.

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Ballistic nylon was the standard cloth used for bulletproof vests until the 1970s. In 1965, Stephanie Kwolek, a chemist at Du Pont, invented Kevlar, trademark for poly-para-phenylene terephthalamide, a liquid polymer that can be spun into aramid fiber and woven …

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